Sawyer, vintage sawmill reunited
Century-old Aultman and Taylor mill going strong at Illinois show
By Lyle R. Rolfe
April 2007
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Left: John Ross (in the foreground) and a helper turn a log so the flat side is down, allowing sawmill workers to make future cuts square. Massive logs are a chore to maneuver. “I refer to those as ‘test logs,’” John says with a smile. “They don’t test the mill; they test us.” Center: The sawmill blade works its way through the log in a matter of seconds, leaving a large slab of lumber that can be cut into smaller boards. Right: John takes time to oil the sawmill’s moving parts and remove sawdust while tractors or steamers are being changed.
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Visitors to the annual August show put on by
the Northern Illinois Steam Power Club in Sycamore, Ill., enjoy
watching the Aultman & Taylor sawmill hard at work. But the
person who gets the most enjoyment out of the mill is John Ross,
rural Hebron, Ind.
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For 27 years, John's made an annual trip to this small northern
Illinois town, arriving on Wednesday before the show begins and
leaving the Monday after. While there, he works as a sawyer on the
vintage machine.
His experience with this particular mill, however, goes back
much further than 27 years. John's father, Harry Ross, and two
uncles owned the mill for more than 40 years. "They bought it used
in 1917," he says. "I have no idea when it was built or who had it
before."
John's father and uncles, who farmed 164 acres near Hebron, put
the sawmill to good use. "We sawed lumber with it through the early
1950s," John recalls. "It was in use nearly 200 days a year." In
addition to personal use, the mill was used to cut wood for
neighbors. "The farmers needed fence boards and wood to keep their
barns up and that's what we sawed."
Until the mid-1940s, the Rosses used a Rumely OilPull tractor to
power the mill. "Then we sawed with a Baker tractor from about 1948
until 1958," he adds.
In the early 1960s, John went into the military. On his return
home, he discovered that the sawmill and the Baker were gone. "They
sold them to a man in Momence, Ill.," he says. "About six months
after I got home, I found out where the Baker was and went over and
bought it."
Years later, John learned that the sawmill had been resold. The
Northern Illinois Steam Power Club was the new owner and was using
the mill at the club's annual show in Sycamore. He decided a
reunion was in order, but got more than he bargained for.
"I came here as a spectator to see the mill. While I was
watching it, they had some trouble, so I showed them what was wrong
and fixed it," he explains. "After that, they tried to get me to
stay for the last two days of the show to operate the mill, but I
couldn't do it. I was working for the railroad and only had two
days off. I was 130 miles from home, and besides, I had my
10-year-old daughter with me, and we had no place to stay and no
change of clothes."
But he was ready the next year. "I took a week's vacation, came
up here with my family in a camper and I've been sawing every
August since."
Citing unique technology, club officials believe the sawmill was
built before 1900. It differs from most sawmills in that the
carriage that holds the log is moved back and forth on the track by
a rack-and-pinion gear. Most sawmill carriages are moved by a cable
wrapped around a winding drum.
On a warm day at the August 2006 show, the sawmill crew worked
with red oak, white oak and hard knotty pine. Later they would try
their hand at walnut. "The green walnut dulls my cutter," John
notes, "and these white oaks that have been standing dead a while
are really hard." The oak was targeted for trailer floors, the pine
for paneling. The logs came from private property, so all of the
lumber, which was being cut into 1- and 2-inch boards, would be
returned to the property owners.