Rare Ames Steam Engine: Ames Iron Works Design Prone to Boiler Explosion

There’s not much known about this early Ames steam engine except it has a poor boiler design

| June 2010

  • Though this 1885 Ames portable steam engine doesn't run, it still attracts attention at the Western Minnesota Steam Threshers Reunion.
    Though this 1885 Ames portable steam engine doesn't run, it still attracts attention at the Western Minnesota Steam Threshers Reunion. Small compared to later engines, this model was designed to be pulled by horses from site to site.
  • Judging by the 36-inch boiler, this 1885 Ames portable steam engine is a 12 hp model. Other Ames portables had boilers 44, 48 and 54 inches in diameter.
    Judging by the 36-inch boiler, this 1885 Ames portable steam engine is a 12 hp model. Other Ames portables had boilers 44, 48 and 54 inches in diameter.
    Nikki Rajala
  • The Ames is a single-cylinder, return-flue engine.
    The Ames is a single-cylinder, return-flue engine.
    Bill Vossler
  • Perched high on top of the Ames, the engineer would have had a clear view of the action.
    Perched high on top of the Ames, the engineer would have had a clear view of the action.
    Bill Vossler
  • The Ames boiler's steam pressure gauge shows in this photo. The Ames ran from 100 to 150 psi, depending on the boiler, not much compared to bigger, later steamers.
    The Ames boiler's steam pressure gauge shows in this photo. The Ames ran from 100 to 150 psi, depending on the boiler, not much compared to bigger, later steamers.
    Bill Vossler
  • Ames steam boilers had many purposes, as indicated by this one, designed for industrial use.
    Ames steam boilers had many purposes, as indicated by this one, designed for industrial use.
    Bill Vossler
  • Horizontal tubular boilers manufactured by Ames came in 100-, 125- and 150-pound capacities.
    Horizontal tubular boilers manufactured by Ames came in 100-, 125- and 150-pound capacities.
    Bill Vossler
  • Ames Bulletin No. 58 shows an early Ames horizontal tubular boiler that could take 100 pounds of steam.
    Ames Bulletin No. 58 shows an early Ames horizontal tubular boiler that could take 100 pounds of steam.
    Bill Vossler
  • Ames Iron Works catalog.
    Ames Iron Works catalog.
    Bill Vossler

  • Though this 1885 Ames portable steam engine doesn't run, it still attracts attention at the Western Minnesota Steam Threshers Reunion.
  • Judging by the 36-inch boiler, this 1885 Ames portable steam engine is a 12 hp model. Other Ames portables had boilers 44, 48 and 54 inches in diameter.
  • The Ames is a single-cylinder, return-flue engine.
  • Perched high on top of the Ames, the engineer would have had a clear view of the action.
  • The Ames boiler's steam pressure gauge shows in this photo. The Ames ran from 100 to 150 psi, depending on the boiler, not much compared to bigger, later steamers.
  • Ames steam boilers had many purposes, as indicated by this one, designed for industrial use.
  • Horizontal tubular boilers manufactured by Ames came in 100-, 125- and 150-pound capacities.
  • Ames Bulletin No. 58 shows an early Ames horizontal tubular boiler that could take 100 pounds of steam.
  • Ames Iron Works catalog.

Mark Pedersen says there’s not a lot known about his Ames return-flue portable steam engine.

“We think it’s an 1885,” he says, “but someone told me he thought it was an 1882. We think it’s about a 12 hp, but we’re not sure of that either, because there just isn’t much information available.” What he is sure of is that it’s an unusual machine. “I’ve never seen another one,” Mark says, “though I heard there is another one around.”

Roots in North Dakota

The Ames surfaced in Art Bayliss’ wrecking yard in Enderlin, N.D. “I would guess he got it from somewhere in southwest North Dakota,” Mark muses. “As far back as I can remember, it sat under a big tree in his yard. Old Art used it as a yard ornament. He even had it painted up one time.”

Mark, who lives in Luverne, N.D., cannot remember the engine ever being in running condition. “The boiler is in no condition to even consider it, although I wouldn’t rule out getting it ready in the future,” he says. “Adding to the problems, those old Ames engines were notorious for having a poor boiler design, which led to a lot of explosions.”

Mark’s Ames is a portable engine. Horses were used to pull it from site to site. “As long as roads remained firm and dry, the engine could be moved from field to field and farm to farm,” says the booklet Cooper Agricultural Steam Engines.



Mark says most return-flue engines like the Ames are of the spiral-flue type, essentially a tube within a tube, with the heat inside and water outside. “This one is a little different,” he says. “It’s made like a closed horseshoe, which pinches together at the bottom, so you have an arch with the fire, and another arch with the water.”

Ash from the fire and the water eventually mix together, forming sulfuric acid. “When it’s under pressure, the horseshoe is actually trying to straighten out,” Mark explains, “so when the sulfuric acid weakens that ash pan area, and it can’t hold any more, that’s just what it did: it straightened out. And that was the end of that.”

He says he’s seen traction engineer books advise young operators to beware of the Ames engines. “Machinery books also brought it up,” he says, “mentioning that Ames engines were problems.”

A working collection

Mark grew up with vintage steam engines. “My uncle and grandpa began collecting steam engines in the early 1950s, so I’ve been around it all my life,” he says. “I started steering steam engines in parades when I was 8, rode on them a lot, hauled the wood and that kind of thing as early as I could do it. Once you’ve been around them for a while they just kind of grow on you.”

He has five other steam traction engines in addition to the Ames. All are workers. “I’ve been around farm machinery all my life, so I like restoring it. The real fun is getting these things back in running condition, and then going out and actually doing what they were intended to do,” he says. “That’s a different level of restoration, in my mind. You can’t get by with just a paintbrush. That’s where I get the real thrill, tearing them down to zero, fixing them up, and then taking them out and using them like when they were new. You get to find out just what it was like to have to farm with one of those outfits, tractor or steam or whatever.”

Mark uses his steam engines to plow and thresh at old iron shows. “It would sure be neat to do it with the Ames,” he says, “but before I can get anywhere with it, it’s going to take $30,000 to fix it up.” The boiler would cost about half of that, he figures. After that there are the engineer drawings, inspection fees, certification, paperwork and more. “Nowadays the boilers are welded together so you give up a little authenticity for safety,” he says. “So with the Ames I’m going to have to change the boiler design or it will never pass. It will have the same dimensions and parts, so from the outside it will make no difference.”

Early designs problematic

Steam engine design went through significant evolution from the 1880s through 1920. “You don’t see many early engines in operation today simply because with those early boilers, the designers were just learning,” Mark says. “The first real boiler rules that were kind of universal started showing up about 1910. A lot of that was trial and error, and the errors were not good. That’s why you just don’t see many pre-1910 operating engines: Those boilers were largely considered unsafe.”

Early engines didn’t run under very high pressure (the Ames ran at 100 to 150 pounds). But when they exploded, they were no less dangerous. Boiler walls ranged from 1/4 to 5/16 inch thick, but for the bigger steam traction engines, that wasn’t big enough. “Those had to be 3/8 inch thick,” Mark says, “but they didn’t have machinery to work metal that thick.”

Early drive trains, shafts, bearings and bracketry were also problematic. “Those early steam engines, like the Ames, were pretty low-speed, high-torque machinery,” he says, “and to handle those torque loads you need some pretty massive stuff.”

Ratings hard to nail down

Inconsistencies with horsepower also presented challenges. “Before 1910, a horsepower was always a horsepower,” Mark notes, “but it depended where you got it from.” Nominal horsepower was subjective, and related to the work an average horse could do – but whose “average”? Brake and engine horsepower were actually measured.



For example, if the Ames was rated as a 12 hp engine, that meant it would do the work of 12 average horses. But that work depended on what an “average” horse was. Twelve Clydesdales would obviously outwork 12 Shetlands.

Mark says you can see the same thing in his 110 hp Case engine. “Before 1910 it was rated 32 hp,” he says. “After 1910, it was re-rated at 110 hp, because then it was actually scientifically measured. Brake horsepower was an actual measured output. Nominal wasn’t.”

The ratings were created to give the buyer, whose last “tractor” was a horse, some idea of what he was getting. The year 1910 seems to have marked a sea change in steam thinking, Mark says.

No hobby for the faint of heart

Mark’s first steam engine was a 110 hp Case. “My uncle owned it, and it had been idle for a couple of years,” he says. “The boiler had gone bad. He said if I found a boiler, changed all the parts and restored it, I could have it, so that’s what I did. I finished it in 1989, when I was 23.”

Mark quickly learned that the most difficult part of restoring a steam engine is boiler repair. “Any time you get into that, it’s usually hard work and time consuming. You have to work with the government,” he says. “If you want to repair it you have to get it approved, then have it inspected to sign off on the repair, and then have the entire machine inspected.” That final inspection is conducted on-site at the owner’s expense.

And it’s an ongoing process. The state of North Dakota, for instance, requires annual inspections; Minnesota requires inspections every other year. “All the plumbing is inspected, and they make sure all your apparatus is in order. That costs a lot, although often the show where I exhibit my stuff will pay for the inspection,” he says. “That’s one way they get to keep machinery at the show. If I had to pay for all of that out-of-pocket, it could get kind of rough.” Leaving the equipment on the grounds also saves him time and trouble of hauling the engines back and forth.

Mark isn’t particularly disappointed by the fact that the Ames doesn’t run. “I have so many other projects that this one gets the back-burner treatment,” he says. “But I wouldn’t rule out getting it done. Someday I’d like to fix up one of the really old ones just to take it back one step further, and see how they behaved when they were being used, because there’s a mechanical evolution in those things. Even 10 years’ time in the steam engine game meant a lot of improvement. It would be fun to see what one of those things would do.”

Particularly fun, since few Ames engines exist today. “They were prime targets for the scrap drive,” Mark says, “because they were definitely nonessential and out of service, and weren’t going to be put back in service.”

Which raises the question of how this particular model survived. “I’ve always wondered why,” Mark says. “If I had thought of it 15 years ago, I could have found out that and everything else I wanted to know about the Ames. But now it’s too late. All those guys who knew the history of this engine are gone.” FC

Bill Vossler is a freelance writer and author of several books on antique farm tractors and toys. Contact him at Box 372, 400 Caroline Ln., Rockville, MN 56369; e-mail:  bvossler@juno.com .

Leonard
5/15/2018 1:04:10 PM

My overly wording post previously continued: Any steam enthusiasts should definitely plan a visit to The Henry Ford to see their display of very early and some of the largest engines over the years, including one of the 6000 hp gas-steam stationary engines that powered the Highland Park Model T Ford plant, having 36 inch and 72 inch diameter high and low pressure tandem steam cylinders at 72 inch stroke on one side of the flywheel/dc generator, and two tandem 42 inch dia x 72 inch stroke double acting coal gas cylinders on the other side, the control being on the steam side. They are simply astounding! generating 250 volts DC at 4 megawatts. The plant had, I believe 11 of them in service at the time.


Leonard
5/15/2018 1:04:08 PM

On a trip to the Henry Ford (museum) in Dearborn, Michigan a couple of years ago I was able to view some very old stationary engines and boilers. Early boilers were very scary to imagine even firing up at the very low pressures of the time. I believe the famous ship "The Great Eastern" built in the 1850s only ran about 25 psi for it's supposed total 11,000 hp from its engines for both sidewheels and screws..Some of these boilers were simply spherical on top and curved up from the bottom towards the center with no tubes at all! A fire was simply built underneath the thing, any chimney or draft obviously being built into the brickwork or stone masonry. Still, it was amazing technology at the time, The earliest steam engines were simply pump engines, a rocker arm pulling on a "sucker rod", the opposite side of the rocker being pulled down by a single acting steam cylinder with no crank or flywheel for rotary motion at all!




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